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kptc - ng industrial connectors kcng-2/899
kptc-ng 2 introduction the miniature circular connectors series kptc -ng (new generation) from cannon are especially used in the machine and in the systems industries. the connectors shown in this catalogue fulfill the ce regulations referring to emc requirements. they extend the well-known kptc product range. to keep up with the market trends and for logistic reasons cannon offers nickel for the shell plating. connectors kptc are preferably designed for the usage with crimp contacts. however, also solder contacts are available. the standard order reference number does not include contacts. for automatic processing the contacts are to be ordered separately. all contacts are gold plated. for fast and reliable attachment of the shielding screen the new universal endbell can be applied. it replaces the usual pg adapters. the shielding screen is fixed by a snap-in mechanism and firmly pressed against the true endbell. sealing acc to ip67 is achieved by a v-shaped cable seal which equals cold flux of the cable jacket. cable strain relief is achieved by a cable grip. note: endbells described in our catalogue kptc connectors should not be used with the kptc-ng connectors described in this catalogue. contents technical data ................................................................................................................ ................ 3 how to order .................................................................................................................. ................ 4 contact arrangements .......................................................................................................... .......... 5 insulator positions ........................................................................................................... .............. 5 connectors .................................................................................................................... ................. 6 accessories ................................................................................................................... ................. 8 mounting dimensions ........................................................................................................... ......... 10 components .................................................................................................................... ............... 11 tooling ....................................................................................................................... ..................... 11 universal endbell ............................................................................................................. ............... 12 product safety ................................................................................................................ ................ 13
kptc-ng 3 subject to changes electrical data number of contacts 6 bis 26 wire size 0,4 C 0,75 mm 2 (contact size 20), 1,0 C 2,0 mm 2 (contact size 16) cng-1/1298 termination type crimp technique (mod. mb), solder technique (mod. ma) contact rating size rated current a test current a millivolt drop mv 20 7,5 7,5 below 55 16 22,0 13,0 below 50 voltage data test voltage service class veff v= at sea level 1 1500 2100 2 2300 3200 at 21336 m 1 375 535 2 550 770 the operating voltage is to be selected acc to vde 0110 note when the connectors in this catalogue are used for voltages greater than 50 volts and have touchable conductive shell parts they must be used in accordance with the safety regulations din vde part 410; iec 60364-4-41. this regulation basically dictates that the power source should be turned off before any mating and unmating of the connector, this regulation does not provide for protection against electrical shock when mating and unmating the connectors in the live condition. technical data material and finish kptc standard kptc-ng shell aluminum alloy, nickel plated zinc alloy, nickel plated insulator polychloroprene polychloroprene grommet and seal polychloroprene eco contacts copper alloy, hard gold or hard silver plated copper alloy, hard gold or hard silver plated mechanical data shell styles 0 - wall mounting receptacle 0 - wall mounting receptacle 2 - box mounting receptacle 6 - straight plug 6 - straight plug 7 - jam nut receptacle 7 - jam nut receptacle (under preparation) shell sizes 8 - 24 10 - 16 (18 and 20 under preparation) polarisation / coupling five keyways / 3-point bayonet coupling service classes e - grommet seal in - universal endbell optional f - grommet seal with strain relief water tightness acc to vg 95319 part 2, test nr. 5.9.2 for service classes a to e, j to w, z1, z2, z3 and gaskets style a and b test pressure 0,2 bar overpressure, test duration 48 h test temperature 25 0,3 c the connector shall be free of moisture
kptc-ng 4 series cannon designation shell style 0in - wall receptacle 6in - straight plug shell size 10, 12, 14, 16 (18, 20 under preparation) contact arrangement see page 6 contact type p - pin s - socket alternate insert position w, x, y, z (normal position not indicated, see page 5) finish c - 5 m m nickel modification f42 - without endbell optional modifications ma - connector with solder contact mb - connector with crimp contact note in this catalogue all order reference numbers are listed on page 6 C 9. connectors are delivered without contacts. for contacts optional modifications. kptc 6in 12 - 14 p - c f42 how to order
kptc-ng 5 subject to changes shell size contact contact insulator positions number arrangement v w x y z 10 6 10-6 - 90 - - - 12 3 12-3 - - 180 - 10 12-10 - 60 155 270 295 14 5 14-5 - 40 92 184 273 12 14-12 - 43 90 - - 15 14-15 - 17 110 155 234 19 14-19 - 30 165 315 . 16 8 16-8 - 54 152 180 331 23 16-23 - 158 270 - - 26 16-26 - 60 - 275 338 insulator positions the diagram shows alternate insert positions. six positions n, v, w, x, y and z differ in the degree of rotation for the various connector sizes and contact arrangements. the table indicates the exact degree of rotation for each contact arrangement. contact arrangements see page 6
kptc-ng 6 contact arrangement contact number order reference order reference crimp contacts free connectors with shielded universal endbell (delivered without contacts) 10-6p 6 x # 20 430-8560-404 kptc6in10-6p-c 10-6s 6 x #20 031-8704-508 kptc6in10-6s-c 12-3p 3 x # 16 430-8560-406 kptc6in12-3p-c 12-3s 3 x # 16 031-8704-502 kptc6in12-3s-c 12-10p 10 x # 20 430-8560-404 kptc6in12-10p-c 12-10s 10 x # 20 031-8704-508 kptc6in12-10s-c 12-14p 14 x # 20 430-8560-404 kptc6in12-14p-c 12-14s 14 x # 20 031-8704-508 kptc6in12-14s-c 14-5p 5 x # 16 430-8560-406 kptc6in14-5p-c 14-5s 5 x # 16 031-8704-502 kptc6in14-5s-c 14-12p 8 x # 20 430-8560-404 kptc6in14-12p-c 4 x # 16 430-8560-406 14-12s 8 x # 20 031-8704-508 kptc6in14-12s-c 4 x # 16 031-8704-502 14-15p 14 x # 20 430-8560-404 kptc6in14-15p-c 1 x # 16 430-8560-406 14-15s 14 x # 20 031-8704-508 kptc6in14-15s-c 1 x # 16 031-8704-502 14-19p 19 x # 20 430-8560-404 kptc6in14-19p-c 14-19s 19 x # 20 031-8704-508 kptc6in14-19s-c 16-8p 8 x # 16 430-8560-406 kptc6in16-8p-c 16-8s 8 x # 16 031-8704-502 kptc6in16-8s-c 16-23p 22 x # 20 430-8560-404 kptc6in16-23p-c 16-23s 1 x # 16 031-8704-508 kptc6in16-23s-c 16-26p 26 x # 20 430-8560-404 kptc6in16-26p-c 16-26s 26 x # 20 031-8704-508 kptc6in14-26s-c
kptc-ng 7 subject to changes order reference order reference order reference free connectors without fixed connector with shielded connectors without endbell endbell universal endbell (delivered without contacts) (delivered without contacts) (delivered without contacts) kptc6in10-6p-c-f42 kptc0in10-6p-c kptc0in10-6p-c-f42 kptc6in10-6s-c-f42 kptc0in10-6s-c kptc0in10-6s-c-f42 kptc6in12-3p-c-f42 kptc0in12-3p-c kptc0in12-3p-c-f42 kptc6in12-3s-c-f42 KPTC0IN12-3S-C KPTC0IN12-3S-C-f42 kptc6in12-10p-c-f42 kptc0in12-10p-c kptc0in12-10p-c-f42 kptc6in12-10s-c-f42 kptc0in12-10s-c kptc0in12-10s-c-f42 kptc6in12-14p-c-f42 kptc0in12-14p-c kptc0in12-14p-c-f42 kptc6in12-14s-c-f42 kptc0in12-14s-c kptc0in12-14s-c-f42 kptc6in14-5p-c-f42 kptc0in14-5p-c kptc0in14-5p-c-f42 kptc6in14-5s-c-f42 kptc0in14-5s-c kptc0in14-5s-c-f42 kptc6in14-12p-c-f42 kptc0in14-12p-c kptc0in14-12p-c-f42 kptc6in14-12s-c-f42 kptc0in14-12s-c kptc0in14-12s-c-f42 kptc6in14-15p-c-f42 kptc0in14-15p-c kptc0in14-15p-c-f42 kptc6in14-15s-c-f42 kptc0in14-15s-c kptc0in14-15s-c-f42 kptc6in14-19p-c-f42 kptc0in14-19p-c kptc0in14-19p-c-f42 kptc6in14-19s-c-f42 kptc0in14-19s-c kptc0in14-19s-c-f42 kptc6in16-8p-c-f42 kptc0in16-8p-c kptc0in16-8p-c-f42 kptc6in16-8s-c-f42 kptc0in16-8s-c kptc0in16-8s-c-f42 kptc6in16-23p-c-f42 kptc0in16-23p-c kptc0in16-23p-c-f42 kptc6in16-23s-c-f42 kptc0in16-23s-c kptc0in16-23s-c-f42 kptc6in16-26p-c-f42 kptc0in16-26p-c kptc0in16-26p-c-f42 kptc6in16-26s-c-f42 kptc0in16-26s-c kptc0in16-26s-c-f42
kptc-ng 8 shell size / optional: optional: optional: contact arrangement universal endbell, plastic endbell plastic endbell shielded, with strain relief and ip67 sealing with strain relief, without sealing for plug / receptacle with mod. -f42 for plug / receptacle with mod. -f42 for plug / receptacle with mod. -f42 10-6p 192993-0081 192900-0636 192900-0639 10-6s 192993-0081 192900-0636 192900-0639 12-3p 192993-0082 192900-0636 192900-0640 12-3s 192993-0082 192900-0637 192900-0640 12-10p 192993-0082 192900-0637 192900-0640 12-10s 192993-0082 192900-0637 192900-0640 12-14p 192993-0082 192900-0637 192900-0640 12-14s 192993-0082 192900-0637 192900-0640 14-5p 192993-0083 192900-0496 192900-0286 14-5s 192993-0083 192900-0496 192900-0286 14-12p 192993-0083 192900-0496 192900-0286 14-12s 192993-0083 192900-0496 192900-0286 192993-0083 192900-0496 192900-0286 14-15s 192993-0083 192900-0496 192900-0286 14-19p 192993-0083 192900-0496 192900-0286 14-19s 192993-0083 192900-0496 192900-0286 16-8p 192993-0084 192900-0497 192900-0343 16-8s 192993-0084 192900-0497 192900-0343 16-23p 192993-0084 192900-0497 192900-0343 16-23s 192993-0084 192900-0497 192900-0343 16-26p 192993-0084 192900-0497 192900-0343 16-26s 192993-0084 192900-0497 192900-0343
kptc-ng 9 subject to changes optional: optional: optional: flange gasket plastic protection cap metal protection cap metal protection cap for plug / receptacle for plug for receptacle - kptc80-10n-c kptc81-10n-c 075-8543-011 - kptc80-10n-c kptc81-10n-c 075-8543-011 - kptc80-12n-c kptc81-12n-c 075-8543-012 - kptc80-12n-c kptc81-12n-c 075-8543-012 - kptc80-12n-c kptc81-12n-c 075-8543-012 - kptc80-12n-c kptc81-12n-c 075-8543-012 - kptc80-12n-c kptc81-12n-c 075-8543-012 - kptc80-12n-c kptc81-14n-c 075-8543-012 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-14n-c kptc81-14n-c 075-8543-013 - kptc80-16n-c kptc81-16n-c 075-8543-014 192900-0388 kptc80-16n-c kptc81-16n-c 075-8543-014 192900-0388 kptc80-16n-c kptc81-16n-c 075-8543-014 192900-0388 kptc80-16n-c kptc81-16n-c 075-8543-014 192900-0388 kptc80-16n-c kptc81-16n-c 075-8543-014 192900-0388 kptc80-16n-c kptc81-16n-c 075-8543-014
kptc-ng 10 receptacle for flange mounting shell size rear mounting front mounting d +0,25 d +0,25 r 0,15 t +0,3 10 18,7 17,8 18,3 3,1 12 22,4 21,0 20,6 3,1 14 25,5 24,1 23,0 3,1 16 28,3 27,3 24,6 3,1 mounting hole diameter shell size p max. (for rear mounting incl. panel thickness) 10 2,20 12 2,20 14 2,20 16 2,20 mounting dimensions flange gaskets shell size alu-flex chloroprene conductive non-conductive 10 075-8543-001 075-8543-011 12 075-8543-002 075-8543-012 14 075-8543-003 075-8543-013 16 075-8543-004 075-8543-014
kptc-ng 11 subject to changes wire hole filler contact size colour code order reference number 20 rot 225-1012-000 16 blau 225-1011-000 contacts contact size order reference number hard gold plated 20 socket 031-8704-508 20 pin 430-8560-404 16 socket 031-8704-502 16 pin 430-8560-406 wire sizes contact size 20 wire size metric: 0,4-0,75 mm 2 sealing area (insulation ?) 1,4-2,15 mm contact size 16 wire size metric: 1,0-2,0 mm 2 sealing area (insulation ?) 1,6-2,7 mm hand tool locator for test gage for contact size 20, 16 hand crimp tool m22520/1-01 m22520/1-02 m22520-/3-1 semi-automatic crimp station hacs-kptc pneumatic bench tool 612141 with locator m22520/1-02 contact insertion tools contact size tool spare tip 20 citg-20a citg-20a-tip 16 cit-16 cit-16-tip contact size tool (pair of pliers) 20 cit-kptc-20 16 cit-f80-16 contact extraction tools contact size tool spare tipe 20 cet-kptc-20 cet-kptc-20-tip 16 cet-kptc-16 cet-kptc-16-tip mounting adapter please ask for our detailed kptc assembly instruction! tooling contact crimp tools
kptc-ng 12 shell size part number a b c d 10 192993-0081 56,60 8,00 17,90 13,00 12 192993-0082 56,70 10,00 21,00 16,00 14 192993-0083 57,00 11,30 24,00 19,00 16 192993-0084 57,40 13,60 27,40 22,00 universal endbell cables the tnm shielded endbell covers a wide range of multicore cables used in industrial applications. the table below indicates the sizes that can be accomodated provided the sheath outside diameter is within the accomodation range shown. attenuation endbell size cable accomodation.outer sheath diameter minimum maximum 10 4,40 7,30 12 6,40 9,50 14 6,90 10,20 16 7,90 12,60 clamb nut cable seal housing support sleeve cable grip grounging ring o ring d a/f
kptc-ng 13 subject to changes product safety information this note should be read in conjunction with the product data sheet/catalogue. failure to observe the advice in this infor- mation sheet and the operating conditions specified in the product data sheet/ catalogue could result in hazardous situations. 1. material content and physical form electrical connectors do not usually contain hazardous materials. they contain conducting and non-conducting materials and can be divided into two groups. a) printed circuit types and low cost audio types which employ all plastic insulators and casings. b) rugged, fire barrier and high reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. contact materials vary with type of connector and also application and are usually manufactured from either copper, copper alloys, nickel, alumel, chromel or steel. in special applications, other alloys may be specified. 2. fire characteristics and electric shock hazard there is no fire hazard when the connector is correctly wired and used within the specified parameters. incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. live circuits must not be broken by sepa- rating mated connectors as this may cause arcing, ionisation and burning. heat dissipation is greater at maximum resistance in a circuit. hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. overheating may occur if the ratings in the product data sheet/ catalogue are exceeded and can cause breakdown of insulation and hence electric shock. if heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires, and leakage currents through carbonisation of insulation and tracking paths. fire can then result in the presence of combustible materials and this may release noxious fumes. overheating may not be visually apparent. burns may result from touching overheated components. 3. handling care must be taken to avoid damage to any component parts of electrical connectors during installation and use. although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. itt cannon manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this catalog. any use or application that deviates from stated operating specifications is not recommended and may be unsafe. no information and data contained in this catalog shall be construed to create any liability on the part of cannon. any new issue of this catalog shall automatically invalidate and supersede any and all previous issues. a limited warranty applies to cannon products. except for obligations assumed by cannon under this warranty, cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. this catalog is not be construed as an offer. it is intended merely as an invitation to make an offer. by this publication, cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. reprinting this catalog is generally permitted, indicating the source. however, cannon's prior consent must be obtained in all cases. cannon is a trademark of itt industries, inc electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. disposal incineration of certain materials may release noxious or even toxic fumes. 5. application connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. voltages in excess of 30 v ac or 42.5 v dc are potentially hazardous and care should be taken to ensure that such voltages can not be transmitted in any way to exposed metal parts of the connector body. the connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. insulation resistance should be checked to make certain that no low resistance joints or spurious conducting path are existing between contacts and exposed metal parts of the connector body. further the contact resistance of the connectors should be measured within the electrical circuit in order to identify high resistances which result in excessive connector heating. always use the correct application tools as specified in the data sheet/catalogue. do not permit untrained personnel to wire, assemble or tramper with connectors. for operation voltage please see appropriate national regulations. important general information. 1. air and creepage paths/operating voltage the admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. for this reason the air and creepage path data are only reference values. observe reduction of air and creepage paths due to pc board and/or harness- ing. 2. temperature all information given are temperature limits. the operation temperature depends on the individual application. 3. other important information cannon continuously endeavours to improve their products. therefore, cannon products may deviate from the description, technical data and shape as shown in this catalogue and data sheets. 4. harnessing and assembly instructions if applicable, our special harnessing and/or assem- bly instruction has to be adhered to. this is provid- ed at request.

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